What is Batch CNC Machining?
Core Characteristics of Batch CNC Machining
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High consistency and stability
All parts are processed according to the same program and parameters, with almost no human error, so the dimensional tolerance and surface quality of each product are highly consistent, which is very important for assembly and interchangeability.
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High precision and quality assurance
CNC machine tools can achieve micron-level precision, and are equipped with automatic tool setting, online detection and other functions, which can ensure that each batch of products meets strict quality standards.
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High efficiency and cost performance
After one-time programming and fixture setup, multiple parts can be processed continuously. The fixed costs such as programming and debugging are shared by multiple products, which greatly reduces the unit cost and production time.
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Wide material adaptability
Batch CNC machining can stably process various metal and non-metal materials, including aluminum, stainless steel, brass, titanium alloy, engineering plastics, PEEK and so on, meeting the needs of different industries.
Standard Process of Batch CNC Machining
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CAD design & CAM programming
Engineers establish 3D models, and then convert them into machining programs through CAM software to generate tool paths and control instructions.
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Fixture making & machine setup
According to the part structure, special fixtures are designed to realize rapid clamping and positioning, and improve the efficiency of batch processing.
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Batch processing production
The machine runs automatically, and can realize 24-hour uninterrupted production, with less manual intervention and high stability.
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Deburring, cleaning and surface treatment
After processing, the parts are deburred, cleaned, and matched with anodizing, sandblasting, electroplating and other surface treatments.
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Precision testing & shipment
Through calipers, micrometers, projectors, CMM three-coordinate detectors, etc., full-size testing is carried out to ensure that all products are qualified.
Main Advantages of Batch CNC Machining
- Shorter lead time: One-time debugging, continuous production, greatly shortening the delivery cycle.
- Lower unit cost: The more the quantity, the lower the average cost, which is better than single-piece processing.
- Stable quality: Reduced manual operation, improved product consistency and pass rate.
- Strong flexibility: It can quickly switch products and adjust programs, suitable for multi-variety batch production.
- Wide application: It can meet the needs of precision parts in almost all industrial fields.
Typical Application Fields of Batch CNC Machining
- Automotive parts: Engine parts, chassis accessories, sensor housings, etc.
- Medical devices: Surgical tools, instrument parts, implant accessories, etc.
- Consumer electronics: Mobile phone accessories, laptop shells, camera parts, etc.
- Aerospace:: Small structural parts, instrument components, fasteners, etc.
- Industrial equipment:: Automation parts, valves, fixtures, molds accessories, etc.
Conclusion
