When It Comes to Part Machining, Do You Often Step Into These Pitfalls?
1. Pitfall 1: Inaccurate Precision Leading to Assembly “Jams”
Traditional machine tools rely on manual operation. A slight deviation in force or angle can result in incorrect part dimensions. For instance, a hole that should be 10mm might end up being 10.05mm, making it impossible to assemble.
CNC Solution: Computer programs precisely control the tool path, with an error of ≤ 0.001mm for each operation. Parts in the same batch have completely uniform dimensions, eliminating any assembly adaptation issues.
2. Pitfall 2: Small-Batch Customization Being “Unwillingly Accepted” by Factories
Many traditional factories are accustomed to large-batch orders. When faced with small orders of “10 or 20 pieces”, they either quote extremely high prices or reject them outright, delaying project progress.
CNC Solution: It supports “ordering from 1 piece”. Whether it is 1 sample or 1,000 bulk pieces, the equipment debugging cost is low, and the quotation is more reasonable.
3. Pitfall 3: Delayed Delivery Causing Project “Hold-Ups”
Traditional machining requires repeated machine tool adjustments and manual inspections. It may take 5 days to finish 100 precision gears. If there is a mistake in the process, rework is necessary, making the delivery time even more uncertain.
CNC Solution: Conventional parts can be sampled within 24 hours, and bulk orders can be delivered in as fast as 3 days. Real-time online inspection is conducted during machining; deviations are adjusted immediately once detected, resulting in almost zero rework.
4. Pitfall 4: Materials “Being Picky” and Special Requirements Hard to Meet
For example, when machining titanium alloy (often used in medical and aviation fields), traditional tools are prone to wear and have low machining efficiency. Meanwhile, soft materials (such as PVC) are easy to deform, leading to a low yield rate.
CNC Solution: It is compatible with more than 30 types of materials (metals, plastics, composite materials, etc.). Customized tools and cutting parameters are developed for different materials, increasing the machining efficiency of titanium alloy by 40% and controlling the deformation rate of soft materials within 0.1%.
5. Pitfall 5: No After-Sales Guarantee and “No One Taking Responsibility” When Problems Occur
If parts lose precision after being used for a period of time, the machining manufacturer may shirk responsibility, leaving you to bear the cost of re-machining alone.
CNC Solution: It provides a “1-year warranty”. If parts fail due to machining issues, they will be re-manufactured for free. Additionally, technical support is offered to help customers optimize part designs and reduce subsequent machining risks.